Precision Industrial Systems

Sheet & Plastic Card Counters

Global Industry Standard

Zero-Defect Counting Verification For High-Value Production

Nearly every credit card, secure identity document, and payment card produced globally has been verified by a Spartanics plastic card counter. Our patented electro-optical technology represents the recognized worldwide benchmark for counting accuracy in high-security card manufacturing, graphic arts, and specialized converting facilities.

Designed for fast-paced industrial environments, Spartanics sheet and stack counters eliminate human error, prevent costly inventory discrepancies, and guarantee 100% audited batch quantities for opaque, translucent, and fully transparent substrates.

100%Counting Accuracy
500Cards Counted in 5s
60+Global Markets Served
0%Tampering Risk

Advanced Engineering

How Electro-Optical Card Counters Optimize Production

Spartanics counters utilize non-destructive optical scanning sensors to read component edges with microscopic precision. Operators set exact count thresholds while integrated audio-visual alert systems notify line managers of any overage or shortage instantly.

100% Verified Precision

Replaces inaccurate weighing scales and manual counting methods. Eliminates audit disputes, material waste, and customer short-shipment claims with absolute numerical accuracy.

Transparent Material Support

Advanced optical sensors reliably count clear PVC, frosted PET, polycarbonate overlays, heavily printed graphics, and high-gloss metallic cards without misreads.

Automated Batching & Tabbing

Seamlessly integrates into automated packing lines, cartoning systems, and shrink-wrapping machinery to print batch reports, box labels, and insert marker tabs on demand.

Minimized Operational Costs

Requires zero specialized operator expertise. Reduces manual handling costs while protecting high-security card stocks against internal tampering or damage.

Production Tracking

Generates detailed job order reports, total output logs, and audit-ready metrics for strict regulatory compliance in financial and pharmaceutical packaging environments.

Versatile Packaging Fit

Accommodates card cartridges, trays, rigid boxes, and flexible shrink-wrapped packs without requiring manual unstacking or pre-sorting.

Product Portfolio

Explore Spartanics Counting Systems

Engineered to handle varying stack heights, material thicknesses, and production speeds for worldwide card manufacturers and printers.

FLAGSHIP MODEL

680 Series Card Counter

The global gold standard in automated card counting. Delivers multilingual touchscreen operation, ultra-fast 5-second scan cycles, and customizable output formats designed for financial CR80, government ID, and smart card finishing lines.

  • ✓ Verifies up to 500 plastic cards in ~5 seconds
  • ✓ Multilingual touch interface with pre-set batch recipes
  • ✓ Direct network printing for box labels and production audits
HIGH SPEED BATCHING

600 Series Card Counter

Built for high-volume graphic arts and card converting plants requiring rapid verification. The 600 Series outputs automated batch reports and custom box labels directly to integrated industrial printers.

  • ✓ Rapid scan technology for thick and thin substrates
  • ✓ Automated label printing and job accounting
  • ✓ Compact tabletop design with heavy-duty steel construction
INDUSTRIAL STACK COUNTING

400 Series Stack Counter

Engineered specifically for thick paperboard, folded cartons, pharmaceutical inserts, and commercial graphic print media. Delivers strict regulatory compliance and inventory precision across large-format sheeted work.

  • ✓ High-sensitivity optical sensor system for paper & plastic
  • ✓ Prevents overages and shortages in pharmaceutical inserts
  • ✓ Automated tabbing mechanism for fast stack separation
  • ✓ Rugged US-built engineering for continuous 24/7 operation

Industry Applications

Versatile Solutions Across Global Markets

Spartanics counting equipment is deployed across secure manufacturing hubs, financial card personalization bureaus, and high-volume print facilities worldwide.

01

Financial & Banking Cards

EMV credit cards, debit cards, bank cards, and contact/contactless smart cards under strict auditing standards.

02

Secure ID & Government

National driver's licenses, biometric passports, voter registration cards, and secure government ID credentials.

03

Prepaid & Telecommunications

Scratch cards, mobile SIM cards, prepaid phone cards, and retail gift card multipacks.

04

Access & RFID Cards

Proximity cards, RF access credentials, hotel key cards, and transit authority fare cards.

05

Pharmaceutical Inserts

Ultra-thin folded leaflets, patient information guides, and regulatory medical documentation stacks.

06

Commercial Graphic Arts

Greeting cards, envelopes, playing cards, casino gaming chips/tickets, and promotional specialty items.

07

Packaging & Folding Cartons

Flat-folded cartons, sleeve packaging, retail box blanks, and specialty paperboard products.

08

Pressure-Sensitive Labels

Cut-stack labels, molded decals, and technical film layers requiring precise quantity audit trail.

Technical Overview

System Specifications Comparison

Review technical capabilities to identify the exact counting solution for your plant line requirements.

Feature / Specification 680 Series Card Counter 600 Series Card Counter 400 Series Stack Counter
Primary Material Fit CR80 Plastic Cards, PVC, PET, PC Standard Plastic & Paper Cards Folded Cartons, Pharma Inserts, Sheets
Counting Speed Up to 500 cards in 5 seconds Up to 500 cards in 6 seconds Up to 300 sheets / stacks per minute
Substrate Transparency Opaque, Translucent, 100% Clear Opaque & Translucent Opaque Paper, Coated Stock & Board
Control System Multilingual Color Touchscreen Digital Operator Keypad & Screen Microprocessor Interface & Pedals
Output & Reporting Box Labels, Audit Reports, ERP Link Direct Label & Ticket Printer Link Auto Marker Tab Insertion / Report
Compliance Standard ISO/IEC 7810, CQM Auditing ISO Card Production Standard GMP & FDA Packaging Compliance

Ready to Eliminate Miscounts?

Consult with our US engineering team to validate your substrate, stack dimensions, and throughput targets.

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